FREQUENTLY ASKED QUESTIONS

MFB Site

Water Pressure Systems

No water to toilets/irrigation on tank water

Possible Cause: 

pump fault
discharge valve closed

Solution: 

switch system off/on to check pump runs
ensure discharge valve is open

Low pressure to toilets/irrigation

Possible Cause:

filters blocked
pump air locked

Solution: 

replace filters
de airlock pump via bled point

System in alarm/fault

Possible Cause:

UV lamp expired
Filter block fault
pressure switch fault

Solution: 

replace UV lamp
replace filters
check discharge pipework for damage/confirm the system is making setpoint

System on mains bypass

Possible Cause:

insufficient water in the supply tank
low-level float caught up inside the tank

Solution: 

leave system on mains until rain tops up tank
re position float to ensure free range of motion

System constantly cycling on/off

Possible Cause:

leak in discharge line
faulty pressure switch

Solution: 

isolate and repair leak
check pressure switch operation

No water to toilets/irrigation on mains water

Possible Cause:

solenoid valve not allowing water past
discharge valve closed

Solution: 

ensure solenoid is not manually closed
ensure the discharge valve is open

Cold Water Booster (CWB)

Pump in drive fault

Possible Cause:

VSD fault
disruption to the incoming power supply

Solution: 

Switch the controller off via the main isolator, wait 15 seconds and switch it back on.

No pressure to building

Possible Cause:

system in pipe fill fault
disruption to the incoming water supply to the system

Solution: 

leak in discharge pipework
reinstate incoming supply

Loud noise coming from pump/s

Possible Cause:

bearing failure
pump running dry

Solution: 

isolate pump to prevent further damage
check incoming supply

Level transducer showing incorrect reading

Possible Cause:

plastic protection cap on the base of the transducer
faulty transducer
supply tank empty
transducer not set correctly in tank

Solution: 

remove the plastic cap to give an accurate reading
replace transducer
ensure supply tank has sufficient water
ensure transducer is set at approx. 100-150mm off the bottom of the tank

Condensation build-up in water trap

Possible Cause:

Trap requires draining periodically

Solution: 

Drain water from trap regularly

Pumps not achieving setpoint

Possible Cause:

pumps running backwards
air trapped in impeller stack

Solution: 

rewire incoming supply to change pump direction
open bled point until a solid stream of water with no air is coming out

Pumps not switching off

Has the system been commissioned? (If not and it is required; it needs to be commissioned first)

If the system pressure is above the set point;

  • Are the pumps set to automatic mode?
  • Is the sleep setting correct? (pump idle speed against dead head)
  • Is the manual overide circuit breaker turned on? (it should be off)

If the system pressure is below the set point;

  • Are pumps rated correctly to flow and pressure requirements?
  • Is there adequate water supply to the pumps? (tank has water or mains is open)
  • Are PID settings correct?

Check other settings such as sleep time, high/low pressure fault, operarating mode (tank, boost, etc…)

Has the air been bled from the pump?

Screen not displaying correctly or cannot adjust pump speed in manual

  • Is the manual overide circuit breaker switched on? (It should be off)
  • Screen may be faulty – replace screen

System cycling on and off

  • Is the accumulator tank charged to correct pressure? (70% of set point for VSD)
  • Are the PID settings correct? (may need to adjust these settings to get correct response – see PID descriptions to adjust correctly – make one change at a time and revert back if no good)
  • Is the pump rated correctly for incoming mains and boost? (too big of a pump could cause cycling)
  • If pressure continues dropping after pump turns off (but still cycles); issue will be sleep setting (set point and time) or pump selection

System reaches pressure but no or little pressure at tap

  • Are pumps rated correctly?
  • Are all valves open up to tap?
  • Is there a blockage in the line?

MOST COMMON ISSUES

  • Manual overide circuit breaker turned on causing strange things to happen (cannot adjust speed, display incorrect, pump not responding to set point)
  • Leaks – need to attend site to rectify (identify exact location so correct parts are taken)

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